Modular Roof Rack Installation: Toyota Tacoma Double-Cab
By Armordillo® | Premium Truck & SUV Accessories – Armordillo4x4 | Published: 2026-10-27
Category: How-to Guides
Step-by-step guide to mounting an Armordillo modular roof rack on a 2016-2023 Toyota Tacoma Double Cab, with fitment tips and common mistakes to avoid.
Quick Answer
For a 2016-2023 Toyota Tacoma Double Cab, the Armordillo modular roof rack is a low-profile, steel option that mounts directly to factory rack points. Follow the steps below for a secure install.
Why a Modular Design Matters
The Armordillo modular roof rack is built specifically for 2016-2023 Tacoma Double Cab models, so you avoid the guesswork of universal racks. Its light-duty steel construction keeps weight down while still providing a stable platform for cargo.
The low-profile look not only improves aerodynamics but also reduces wind noise compared to taller racks. That makes it a practical choice for daily driving and weekend adventures alike.
Before You Start: Fitment and Tools
Confirm your Tacoma has the factory roof rails or mounting points. This rack is designed for Double Cab models only, so it won't fit Access Cab or regular cab variants.
You'll need basic hand tools: a socket set, torque wrench, and a soft cloth to protect the paint. Check that all mounting hardware is included in the box before beginning.
Installation Steps
- Prepare the Roof Surface: Clean the roof area around the factory mounting points with a mild detergent and dry it thoroughly. This ensures the rack's rubber pads grip well and prevents scratches. Check that the mounting points are free of debris and rust before proceeding.
- Dry-Fit the Rack: Place the rack on the roof without tightening any bolts. Align the mounting brackets with the factory holes. This lets you confirm the rack sits evenly and that all brackets line up before you commit. If any bracket doesn't align, stop and re-check the model fitment—do not force it.
- Attach the Mounting Brackets: Starting at the front, insert the bolts through the brackets into the factory threaded holes. Hand-tighten them first to keep the rack adjustable, then move to the rear brackets. Use a crisscross pattern when tightening to distribute pressure evenly.
- Torque All Bolts to Spec: Using a torque wrench, tighten each bolt to the manufacturer's recommended specification (usually around 15-20 ft-lb, but check the included manual). Over-tightening can strip threads or dent the roof. Re-check torque after the first 100 miles of driving, as vibrations can loosen bolts.
- Install the Wind Fairing: Attach the wind fairing to the front of the rack using the provided hardware. This reduces wind noise and improves aerodynamics at highway speeds. Ensure the fairing sits flush against the rack—gaps can cause whistling sounds.
- Test for Stability: Grab the rack and shake it firmly from side to side and front to back. Any movement means a loose bolt or misaligned bracket. Also, open and close the doors to ensure nothing interferes. If the rack moves, re-check alignment and torque before loading any cargo.
Product Facts
- ARMORDILLO® 2016-2023 Toyota Tacoma Double-Cab Modular Roof Rack w/ Wind Fairing: Engineered specifically for 2016-2023 Toyota Tacoma Double Cab models. This ensures a precise fit without the need for drilling or modifications, saving time and reducing the risk of roof damage.
ARMORDILLO® 2016-2023 Toyota Tacoma Double-Cab Modular Roof Rack w/ Wind Fairing - ARMORDILLO® 2016-2023 Toyota Tacoma Double-Cab Modular Roof Rack w/ Wind Fairing: Light-duty steel construction with a low-profile design. It offers a balance of strength and weight, keeping your Tacoma's center of gravity lower for better handling and easier loading.
